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                      | TRANSFORMER 
                        /RECTIFIER FOR ELECTROPLATING & ANODISING  | 
                     
                     
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                         Variable voltage D. C. source is required 
                          for Electrodeposition processes, desired in electroplating 
                          & anodizing. The various rating of voltage and current 
                          required for the process, depend upon the metal to be 
                          deposited and process to be adopted. E-MECH Rectifiers 
                          are designed in standard voltages of 8 V to 24V and 
                          in currents varying from 100 Amps upto 5000 Amps. A 
                          separate price list is available for ordering the units 
                          accordingly. The units are generally manufactured and 
                          recommended for oil-cooled construction. However, the 
                          units’ upto 1000 Amps are also available in air-cooled 
                          construction. Special purpose Rectifiers used for Electrophoretic 
                          & CED Coatings are also available.  
                         
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                                     STANDARD 
                                      PLATING RECTIFERS 
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                                      A. C. INPUT  
                                      Rectifiers are designed to work off 415 
                                      V AC nominal 3 phases, 50Hz supply and are 
                                      suitable for a range of 375V to 415-V. Units 
                                      of very small capacities namely 8V/12V/16V 
                                      and upto 100 Amps can also be supplied to 
                                      work off the input voltage of 240V AC nominal 
                                      1 phase, 50 Hz supply.  
                                       D. C. OUTPUT  
                                      The D.C. output is continuously adjustable 
                                      from 0 to full rated value, from no load 
                                      to full rated current, over the input range 
                                      described. All the 3 phase units are having 
                                      a low ripple of approx. 5% and as such are 
                                      suitable for any kind of metal finishing. 
                                       
                                       MAJOR COMPONENTS  
                                      The units are assembled with high quality 
                                      materials, and the components are manufactured 
                                      to relevant specifications as follows:  
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                                a) MAIN TRANSFORMER: The transformer is wound 
                                with electrolytic copper conductors, class 'A’ 
                                insulation and conforms to IS 2026 in general. 
                                The laminations used are C.R.G.O. Silicon steel 
                                low less type. The wound coils are vacuum impregnaked, 
                                by using oven-baked varnish.  
                                 b) I. P. T.: For high current units, transformer 
                                secondary is generally double vye, and an I. P. 
                                T. wound with copper is provided on the secondary 
                                to extend the conduction period of windings and 
                                diodes.  
                                 c) SILICON RECTIFIER: The Rectifier is 
                                assembled by using silicon diodes mounted on heat 
                                sinks and connected in full wave circuit. Individual 
                                R. C. components are used for hole storage protection. 
                                The diodes assembly is always selected to have 
                                at least 40% extra rating above the max. Output 
                                current.  
                                 d) REGULATOR: In order to facilitate voltage 
                                variation from zero onwards, a continuously variable 
                                voltage auto transformer conforming to IS 5142 
                                is incorporated. The variacs are oil-cooled units 
                                and are used as independent units, or some times, 
                                accommodated in the transformer tank. Motorization 
                                is provided as optional feature.  
                                 PROTECTIONS AND METERING: As a general 
                                protections on the input, an MCB and 3 nos fuses 
                                on the output of variac terminals are provided. 
                                3 nos pilot indicators are incorporated on incoming 
                                side. 96 sq. cm. and an ammeter with suitable 
                                shunt are provided to read the output parameters. 
                                 
                                EXTRA FEATURES: For all the rectifiers 
                                used in continuous automatic, semi automatic plants, 
                                we can also incorporate special features as follows: 
                                 
                                1. Remote switching on by using contactors and 
                                bimetal overload relay.  
                                2. Push Button operation by motorization for variacs. 
                                 
                                3. Constant Voltage or Constant Current features 
                                using electronic circuits.  
                                4. Variac Zero start facility.  
                                5. Timers, time totalizers, ampere-hour meters 
                                etc.  
                                 
                                Descriptive literature and detailed maintenance 
                                instructions accompany every unit of ours, to 
                                expect trouble free service over long periods. 
                               
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                            | OTHER 
                              SPECIAL PURPOSE RECTIFIERS | 
                           
                           
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                                     HULL 
                                      CELL & LABORATORY RECTIFIERS 
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                                      These are normally in range 
                                      of 10 volt / 10 Amps output. These are single-phase 
                                      models, with Digital Ammeter & Voltmeter 
                                      and are Air Cooled. These can be provided 
                                      with Timers, Constant Voltage Constant Current 
                                      features as desired.  
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                                     PRECIOUS 
                                      METALS PLATING RECTIFIERS  
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                                      These Rectifiers are normally 
                                      in the range of 10 Volts / 10 Amps or upwards 
                                      till 10 Volts / 50 Amps output. These are 
                                      single-phase models with Digital Meters. 
                                      These are Air Cooled. These can be provided 
                                      with Timers, CV, CC features. It is also 
                                      common to have an Ampere Minute meter with 
                                      a Totalizer.  
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